Last updated:
Sat. July 11, 2001.
©2000 Copyright:
Mike vanMeeteren, Pat Ryan Golf
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A Short History of Golf Clubs
Early Days
Early golf clubs were likely to have been the crooks of shepherds or perhaps even
just simple sticks used to pass the time hitting stones as one walked.
Unfortunately apart from the diary of an Edinburgh gentleman named Kincaid in
1687 little has been written about golf prior to 1850. From this diary however
we know the first purpose made clubs were entirely made of wood most commonly
with hazel shafts though the type of wood used for the club head is unknown. The
shafts of these clubs would often look unwieldy, having to be rather thicker to
compensate for the spring in the wood. Due to the ease of gripping these thick
wooden handles, grips were uncommon, though those that did exist would be made
of leather. In the early 1800's hazel was to be replaced with ash wood with beech
or blackthorn heads, having similar properties to their hazel counterparts.
In the 1820's hickory imported from Tennessee, America intended for use as pit
props and axe handles is used to make shafts for golf clubs. The hickory shaft
has a more steely spring and is far stronger allowing the shafts to be made
thinner. Hickory shafts become popular around the same time as the guttie ball
due to this extra strength, although there would be a considerable shock to the
players hands as he played a hard shot, thick grips of leather however were
used to compensate for this.
Manufacture of Wooden Clubs - Clubheads
The clubhead would be formed from a single block of wood with the grain running
up the neck of the club to achieve strength. From this the clubhead would be cut
out using a bow saw and shaped with a rasp before cutting the lead. This
involved preparing an undercut cavity in the back of the clubhead, into which
four holes would be drilled. Molten lead would then be poured in, filling the
cavity and held secure by the cavities irregular shape, eliminating the need
for screws or glue. Due to the irregular shape of the cavity it was difficult
to estimate the amount of lead that would be needed. Makers would tend to
overestimate as once the head was filled more lead could not be added but
grooves could be cut in the leads surface to reduce the weight. The lead
also had to be positioned correctly so the weight was in the centre of the
club behind the ball.
After the invention of the hard guttie, once the club was weighted a plate of
rams horn would be fitted into a recessed area on the soles leading edge to
protect the club as it struck both ball and ground. The horn would first be
boiled to soften it so it could be straightened in a vice and then fixed to
the sole with glue and three wooden pegs. Without this protection the club
would not last very long, and the plate could be replaced without altering
the balance of the club. The shaft would then be attached before sanding and
polishing.
The Shaft
The shaft would be made from a one-inch square, wooden lath around 45 inches
long of ash or hazel and latterly hickory. The maker would shape the shaft with
a plane until about half an inch in diameter, then finish with files and
sandpaper. It would be joined to the clubhead by means of a scared joint where
both the neck of the clubhead and the end of the shaft would be cut to a tapered
angle, then glued together. The joint would be strengthened with a whipping of
waxed fisherman's twine, which would then be waterproofed with a coating of
pitch. This joint was originally used in Roman times by shipwrights for repairs
to ships masts. It was essential that the joint at the lower end of the shaft
was in line with the grain to maintain the spring in the wood. The grip would
then be fitted, first the top of the shaft would be wrapped in course cloth,
and then a strip of calfskin would be wound over it secured by a small nail at
each end. A grip roller would then be used to get the edges tight before oiling
and varnishing the wood to form the completed club.
Effect of the Guttie
The hard guttie also affected the club head. While in the days of the featherie
the club was likely to damage the ball it was the other way round with the guttie.
To improve play with the new ball the club head became shorter and the neck of
the club thicker and stronger. Transition was gradual and the new shape wasn't
dissimilar to the shape of the conventional driver today. Club makers started
inserting leather, brass and bone faces on the wooden clubs, and the iron club
became more popular, used now for deliberate shots rather than a last option
when the ball landed on rough ground. Blacksmiths, traditionally known as
cleekmakers, found it paid to go over entirely to making clubs. The cleekmakers
took on extra men and enlarged their workshops. Apprentices now learned the art
of making iron clubs and became specialist cleekmakers contributing greatly to
the expansion of the game.
Turn of the Century Clubs
Towards the end of the nineteenth century persimmon imported, again from America
began to be used in the manufacture of club heads. Persimmon club heads were far
stronger than beech, and allowed the ball to be played with more force.
The Haskell ball changed club design once again, being a far livelier ball than
the heavy guttie, and would have a tendency to climb the club head as the shot
was taken. To compensate for this, clubfaces increased from an average depth of
15/16 of an inch to around 1½ inches.
There were many experiments into golf club design around the turn of the
century, such as the failed hollow face irons, the metal faced wooden
club in 1891 and the introduction of groove faced irons. Previously the
iron clubfaces had been smooth and the new grooves allowed the player
to impart a lot more backspin on the ball allowing shots to carry
further. This led to legislation in 1922 and again in 1924 to regulate
the use of club head markings, limiting grooves to 1/16 of an inch
spaced at least 3/32 of an inch apart.
Changing Fashions in Club Shafts
Steel shafts, first advertised in 1891,were becoming popular
around this time, although still ruled illegal by both the USGA and the R & A. The idea was put to
and rejected by The Rules of Golf Committee in 1911 and 1913, and it wasn't until
1926 that they became legal in America after a USGA ruling. The R & A also
allowed the use of steel shafts, but only in hot climates where it was difficult
to maintain hickory, in 1931 they finally relented legalising them in Britain.
The centre-shafted club is introduced around 1892, F W Brewster patents the
'Simplex' torpedo club in 1897, and Arthur F Knight the controversial Schenectady
putter in 1903. Mallet-head clubs were to be banned by the R & A in 1909 -
despite Walter Travis winning the 1904 British Amateur Championship with a
Schenectady putter - in a bid to stop croquet style putting. The ruling caused a
lot of confusion among golfers of the time; not being clear in its definition
of a mallet headed club. This led to two interpretations of the rules with the R
& A banning all clubs where the shaft (or extension of the shaft in the case of
a kinked shaft) passes through the centre of the face including the Schenectady
putter. The USGA chose to view this differently banning mallet-head clubs but
allowing centre-shafted clubs. The R & A revised their rules in 1952, legalising
the centre-shafted putter. At the same time as the law banning mallet heads was
passed, another ruling banned any club using 'mechanical contrivances'. A number
of clubs had been invented with springs inserted in the head, adjustable heads
and rollers on the bottom of the club. The R & A did not feel that these
inventions were in keeping with the game, detracting from the skill element of
the golfer.
Mass Production
In 1895 William Mills produces a set of aluminium 'woods', while these aren't
the first metal woods they are the first to be successful. Five years later A. G.
Spalding & Bros. use drop forging to produce metal club heads. Previously metal
clubs had been made in the traditional way with anvil and forge, in the drop
forging process a mechanical hammer would stamp out the club head. Once formed,
the socket could be drilled and the head polished. This technology allowed
matched sets of clubs to be made as well as speeding up the manufacturing process
. With so many different designs of club, some players were carrying a set of
around twenty to twenty five clubs. In response to this and in order to preserve
the skill element in the game the USGA imposed a rule, limiting players to only
fourteen clubs in 1938, with the R & A bringing the rule into force in 1939.
After the war club development slowed down until the late 1950's, with the
exception of the rubber grip introduced around 1950, replacing the old leather
grip.
Perimeter Weighting
In the late 1950's Karsten Solheim develops the 'Ping' putter, using heal and toe
weighting in order to increase the sweet spot in an attempt to increase accuracy
in miss hit shots. The clubs were produced using investment casting, a technique
where molten metal is poured into moulds allowing the weight distribution to be
shifted away from the centre of the club leaving a cavity in the back. This
technique was applied to irons in late 1967, and to woods in the early 1970's
which are filled with foam to absorb vibration resulting in the familiar sound at
impact. This technology eventually led to expanding the size of club heads in
the early 1990's, notably with oversized woods and drivers giving increased
distance of the tee, often using graphite and light metals.
Graphite
The graphite shaft developed in 1969 by Shakespeare Sporting Goods Company.
Graphite shafts are around 34% lighter than steel shafts allowing the golfer to
develop more club-head speed with less effort, making shots go further. Graphite
is also fourteen times stronger than steel weight per weight. The shafts are made
up of strands of graphite woven together with resign to form a composite
material. This isn't a strong a single piece of graphite but is cheaper to
produce. Titanium has also been employed in shaft making, while boron, copper and
beryllium are all used in club head manufacture.
References:
Kenneth G. Chapman, The Rules of the Green - a history of the rules of golf,
p72-77, Triumph Books Chicago, © 1997 USGA
Fiona c. Grieve, Patents (1876-1904) in The British Golf Museum, Golfiana,
vol. 5 no 1 I. Henderson & D. Stirk, Golf in the making, Henderson & Stirk,
1979
Implements & Ball Committee reports, USGA technical dept
Rand Jerris Ph.D., historian and librarian, USGA, personal communication
Lewis, Clark & Grieve, A Round of History at the British Golf Museum, Inglis
Allen, Kirkcaldy, 1998
U. Machat & L. Dennis, The Golf Ball Book, Sports Images, 2000
Valerie Melvin, Shakespeare's dream, GSI issue 5 December 1999
G. Peper, Golf in America, Abrams Golf Magazine, 1987
PGA of America official web site, http://www.pga.com
Frank Thomas, USGA technical director, timeline, personal communication USGA
Timeline, http://www.usga.org
©WSCGT 2001
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